Material related questionsQ: Stainless steel is the preferred material for conventional lighting in NPPs. Why don’t you use it?A: Because stainless steel is not suitable for LED Lighting. The main reason is very poor thermal conductivity of the material. Heat is number one killer (beside the radiation, of course) of any electronics and drastically reduces the lifetime of the product. Keeping operational temperature as low as possible has always been our main design goal.Q: What is thermal conductivity?A: Thermal conductivity is the ability of the material to conduct heat. It is measured in W/mK. Here are some thermal conductivities in W/mK:Air: 0.02Wood: 0.04Concrete: 0.8Stainless steel: 16Iron: 80Aluminium: 200Copper: 400Diamond: 1000From the table above it can be seen, that the stainless steel has poor ability to conduct heat. In fact, the ability of stainless steel to conduct heat is one of the worst in metals. This is the obvious reason, why we do not use stainless steel for our LED Luminaires.Q: Did you try to make a LED Luminaire in stainless steel housing?A: Yes, we tried. We tested the same Luminaire housing made out of copper, aluminium and stainless steel. Stainless steel did not pass the test.Q: You can compensate bad thermal performance of the stainless steel by adding more cooling fins, right?A: Wrong. You can add stainless steel cooling fins to infinity without results. The only effect is heavy, bulky product, without proper cooling.Q: What is emissivity of the material?A: Emissivity is the surface property of the material. It shows the ability of the material to exchange heat energy with the surrounding media. Any glossy finish of the heat sink material has bad emissivity and therefore slow exchange of the heat energy with the surrounding air. An aluminium foil (glossy finish) has emissivity coefficient of 0.04, while anodized aluminium has the emissivity of 0.8. In both cases the same material regarding thermal conductivity, but anodized one has 20 times better emissivity, i.e. exchange of the heat with the surrounding media.Q: Aluminium is not allowed in areas where hydrogen can be the problem. How do you solve this problem?A: For demanding nuclear applications we use pure electrolytic copper as the material of choice. Copper is in fact very common material used in any NPP. It has excellent thermal properties, 25 times better then stainless steel. The only disadvantage is weight. All our products are available in two versions, a copper and an aluminium version. The main advantage of aluminium is much lower weight and is preferred choice of material in less demanding nuclear applications.
Radiation related questionsQ: Do you test your products with radiation source, or you just compile public documents describing radiation hardness of electronics?A: We always test our products and never assume anything. All our products have full nuclear qualification and tests, performed by third party certified laboratories.Q: Which part of your Luminaire is tested to radiation?A: Each and every part of our product is tested with gamma and neutrons. This includes all mechanical parts (housing, screws, optics, diffuser, sealings, coatings, connectors, wires etc.) and all electronic parts including LEDs and complete LED control gear (driver).Q: Where do you test your products and components?A: All our products are tested inside the core of General Atomics TRIGA Mk II nuclear research reactor in Jožef Stefan Institute, Reactor Infrastructure Centre in Ljubljana, Slovenia, EU. In case of gamma irradiation, the nuclear reactor is shut down, without presence of neutrons. In case of neutron irradiation the research reactor is operating normally. Q: Which part of LED Luminaire is the most problematic one regarding radiation?A: LED control gear (driver) is by far the most problematic part of any LED Luminaire. Q: Your electronics is not affected by gamma and neutron irradiation. Why?A: Every electronics is affected by the radiation, including ours. We achieved world’s best radiation hardness in LED lighting industry with careful selection of components and circuit topology, cancelling the effects of radiation damage.Q: Many producers of LED Luminaires are testing just LEDs to gamma. Is this correct?A: No. The LED itself is relative insensitive to radiation, opposed to power electronics which might be up to 1000 times (three magnitudes of order) more sensitive. Testing LEDs only and assuming the Luminaire has the same radiation hardness as LEDs, is not true.Q: Do you irradiate your electronics biased?A: Of course. Our electronics (complete functional PCB) is irradiated biased, i.e. up and running at full power before, during and after the test. Irradiation of unpowered or unbiased electronics, or even components alone, not installed on PCB, gives wrong, misleading result - a magnitude better then biased. Q: Do you use Cobalt for gamma tests?A: No. For gamma and for neutron irradiations we use TRIGA Mk II Nuclear Research Reactor. Nuclear reactor has similar gamma spectrum to NPPs and better mimics real world situation inside containment.Q: Is your LED driver sensitive to the dose rate?A: No. LED control gear is tested with the dose rates between 250 and 25.000 Gy/hour without any influence to operation of the Luminaire.Q: Your HiRad series should have “World’s best radiation tolerance in LED lighting”. Is this correct?A: Yes, it is. We specify our products with radiation tolerance of up to 500 KGy. In fact we tested our electronic inside the core of the TRIGA MkII nuclear research reactor to more than 1 MGy (0.1 Grad). And the electronics is still functional. Q: Do you use shielding techniques?A: No, there are no radiation shields inside the Luminaire. Radiation hardness is achieved by design.Q: Are your radiation test reports available to the public?A: All test reports are available to qualified customers. Please address your requests to firstname.lastname@example.org.
HiRad-50PLModular Rad-Hard underwater LED Luminaire
Modular underwater pool lighting system consist of any number of small, lightweight but powerful LED units, depending on lighting requirements. Each unit weight about 1 kg. One unit offers more than 5000 lm. System is designed for continuous submersion.
HiRad-50LBRad-Hard Low-Bay LED Luminaire
HiRad-50LBis very light and compact 50 W Low-Bay LED Luminaire equipped with opal diffuser designed for simple one-to-one replacement of the existing 200 W tungsten or standard T8 based fluorescent Luminaires. Recommended mounting height is less than 6 meters.
LED control gearWorld’s best radiation hardness
World’s best radiation hardness in LED Lighting, of more than•500 kGy gamma and•5 × 1014 neutrons/cm2 1MeV (Si),is a result of careful selection of the components and the circuit topology.HiRad LED control gear is developed and produced by DITO Lighting. Electronics is based on discrete components without integrated circuits, electrolytic capacitors and opto couplers.The photography above is symbolic.
HiRad-10ELRad-Hard Emergency LED Luminaire
•10 W emergency LED•AC or DC operation•quick-fix mounting•1300 lm at 130 lm/W•5000 K•IP 65•500 kGy (50 Mrad) gamma•5 × 1014 n/cm2 1 MeV (Si)Read more.
HiRad-150HBRad-Hard High-Bay LED Luminaire
HiRad-150HBis apowerful, 150 High-Bay W LED Luminaire, yet very light, compact and easy to install. It is designed for simple one-to-one replacement of the existing 1 kW tungsten or 500 W HID based Luminaires. Recommended mounting height is of over 8 meters.
HiRad-150HBRad-Hard High-Bay LED Luminaire
•150 W High-Bay LED•AC or DC operation•17.000 lm at 112 lm/W•5000 K•IP 65•7 bar•500 kGy (50 Mrad) gamma•5 × 1014 n/cm2 1 MeV (Si)Read more.
HiRad-50LBRad-Hard Low-Bay LED Luminaire
•50 W Low-Bay LED•AC or DC operation•5.200 lm at 102 lm/W•opal diffuser•5000 K•IP 65•500 kGy (50 Mrad) gamma•5 × 1014 n/cm2 1 MeV (Si)Read more.
HiRad-50PLModular Rad-Hard LED Pool Luminaire
•lightweight 50 W pool LED unit•any number of units scalable•AC or DC operation•5.600 lm/unit at 112 lm/W•5000 K•IP 68, continuous submersion•500 kGy (50 Mrad) gamma•5 × 1014 n/cm2 1 MeV (Si)
Minimizing staff exposureHiRad series is designed mainly for high radiation areas especially inside nuclear reactor containment.Beside the radiation hardness, the reliability of the product was of the main concern.Long lifetime and no need for re lamping results in lower staff exposure to radiation, according to ALARA radiation safety principle.The Luminaire is fitted with the connector. Skilled technician can replace damaged unit in less than 2 minutes.
When nature strikesOne of the most feared natural phenomena in any nuclear facility is the earthquake. Our LED products were tested according to IEEE 344 2013 Seismic Qualification Test for Nuclear Power Plants, surviving and functioning normally with the base excitation of more than 20 g in any direction in the frequency range between 1 and 40 Hz.Complete HiRad series demonstrates extremely high seismic capacity. It operates in both OBE and SSE events.
Designed for unthinkableHiRad series is designed for any application where high or even extreme radiation can be expected, almost independently of the dose rate. HiRadseries operates not only under constant steady state irradiation, but can survive also rare event of gamma and neutron burst, caused by unexpected nuclear reactor critical power excursion. It is designed with post - Fukushima requirements in mind and tested for design basis accidents and beyond. All irradiation tests were performed inside the nuclear reactor core with the actual Nuclear Power Plant gamma and neutron spectrum.
Full Nuclear QualificationHiRadseries of LED Luminaires is designed and made from ground up in Slovenia, EU, by DITO Lighting.Whole HiRadseries of LED products has full third party nuclear qualification including:•radiation tolerance test•seismic capacity test•reliability and lifetime prediction calculation•safety, environmental and EMC tests•complete photometry tests and•pressure and chemical compatibility tests
LoRad-50 LinearRad-Hard Low-Bay LED Luminaire
•50 W Linear Low-Bay LED•AC or DC operation•quick-fix mounting•bat wing optical characteristic•5100 lm at 102 lm/W•IP 65•20 kGy (2 Mrad) gamma•1 × 1013 n/cm2 1 MeV (Si)Read More.
Other LED productsHeavy duty industrial LED Luminaires
Extreme3 HD Seriesis a line of high performance Heavy Duty LED lighting products, designed for demanding industrial applications.It includes heavy duty industrial High-Bay lighting and a series of street Lighting Luminaires. Read more.
LED Pool LightingModular underwater lighting
Simple selection of illumination pattern, scalable illumination, simple upgrading, robustness and very easy replacement are main advantages of modular approach.Depending on the nuclear requirements the Luminaire body is machined out of aluminium or copper. Copper is used mainly in NPPs, aluminium is used in scientific research reactors. Holders are always custom made out of stainless steel, grouping any number of units together, if necessary.LED control gear is located outside the reactor pool for easy maintenance.
Seismic damperDamping extreme seismic events
Whole HiRadseries is equipped with the special seismic dampers.The damper absorbs earthquake shocks and converts seismic energy to the temperature.The damper works well in all three axis in the frequency range from 1 to 40 Hz.
Gamma and neutron hardnessGamma and neutron irradiation tests were performed in the General Dynamics / General Atomic TRIGA Mk II nuclear research reactor in Jožef Stefan Institute, Reactor Infrastructure Centre in Ljubljana, Slovenia. Gamma spectrum of the research reactor mimics real life situation in the NPP much closer then classic irradiation with the 60Co gamma source. The only choice for neutron irradiation is nuclear research reactor, like TRIGA Mk II.In absence of nuclear standards for Luminaires, military and aerospace standards for irradiation of electronics were used where applicable:MIL-STD-830, Method 1017 (neutrons) and Method 1019 (gamma) and European Space Agency ESCC No. 2290 for gamma.
PhotometricsPhotometric properties of the Luminaires were measured in Europe leading photometric laboratories, using latest photo goniometer instruments.The results of measurements are polar light distribution, colour spectral distribution, correlated colour temperature and colour rendering index.Optical .ldt or .ies files for all our products are available on request.All requests should be addressed to email@example.com
Reliability and lifetime expectancyThe reliability prediction was performed using A.L.D. Ltd. Software “RAM Commander”, in accordance with the MIL-HDBK-217F Notice 2, using Part Stress Analysis method. Environmental condition: GB (Ground Benign). Mission profile 24/7/365 (continuous operation) at 50 C ambient temperature. MTBF values versus temperature are shown in a graph.Lifetime expectancy at specified mission profile is more than 22 years. Calculation is based on 95% confidence level.
Seismic capacityHiRad-150HBhas been tested according to•IEEE 344-2013: Standard for Seismic Qualification of Equipment for Nuclear Power Generating Station.•IEC 60980: Recommended practices for seismic qualification of electrical equipment of the safety system for nuclear generating stations.Tested by ZAG, Slovenian National Building and Civil Engineering Institute, Laboratory for Building Structures and Earthquake Engineering.
EMCNuclear facilities are packed with precision electronics and high sensitivity sensors, crucial for proper operation of safety related equipment.Modern lighting systems are using switching power supplies. Therefore selection of high performance LED lighting is necessary to prevent interference with other electronics.The result of very careful PCB design of our HiRad series is so called “quiet” design, with extremely low EMC footprint.
Chemical compatibility and pressureBoric acid is commonly used as neutron absorber. Our HiRadseries is tested in the chemical laboratories of Jožef Stefan Institute in Ljubljana for chemical compatibility with common chemicals usually found in the NPPs.None of the materials used in Luminaire construction is affected by the chemicals.Overpressure test of the containment is standard procedure in many NPPs.HiRadseries of Luminaires are designed and tested for high ambient pressure of over 7 bar, however due to special pressure equalization system, a much higher ambient pressure can be tolerated. Allowable pressure change is 1.5 bar/h.
About usDITO is fully privately held company founded in 1992 by Srecko Bizjak B.Sc. (CEO) and Rafael Kitak B.Sc. (R&D). Both are exclusive owners of the company to this day.In 1995 we developed world’s first multichannel, studio grade, PC based, digital audio recorder DAR-20. In the year 2000 we bring to the telecommunication market our DSP based multichannel, multifunctional, fully programmable, 2 Mbit/E1 digital voice announcement system.In 2007 we developed TNS++, railway copper wire transmission system. TNS++ is still worlds unique product for multichannel DSP based, fully programmable, very high performance tone communication, over standard railway copper wire cables. The system is used for communication between relay based safety related railway equipment worldwide.In 2009 we started with LED Lighting development. First with the street and heavy duty industrial lighting products. In 2013 we jumped to nuclear LED Lighting business.Our goal is to bring to the nuclear market world’s best radiation hardness in the LED Lighting industry.
Photometry related questionsQ: Are your photometric data simulated/calculated or measured?A: Our Luminaire photometric properties are measured in the Europe’s leading laboratories and not just calculated from LED vendor data sheets.Q: What is the output of the photometric measurements in the photometric lab?A: Beside standard test report, the output of the photometry are photometric files used in simulation software. Eulumdat .ldt and IESNA .ies file.Q: Do your Lumen/Watt specification represent LED efficacy?A: No, never. Our efficacy in lm/W is measured in the photometric lab and represent overall Luminaire efficacy - from the wall outlet to the luminous flux out of the product.Q: Your lm/W specification is relatively low in comparison to other LED Lighting vendors. Why?A: Correct. The numbers are lower then most others, because we are not specifying LED efficacy as Luminarie efficacy. There is big difference between this two numbers. LED efficacy is the number taken out of the LEDs manufacturer data sheet, measured in the ideal conditions. Luminaire efficacy takes into account also all photometric and electronic losses, which lovers overall Luminaire efficacy. Optical losses are due to losses in optics, Luminaire housing, protective glass or diffuser. The best designs with optics or diffuser have at least 20% of losses. If we add at least 10% of losses in the LED driver, we can estimate overall losses to minimum 30%. In practice this value can be much higher. If Luminarie incorporates high performance LED with 150 lm/W and if we take into equation optical end electronic losses, then overall Luminaire efficacy is less than 105 lm/W.Q: Why should I check which efficacy is specified in the Luminaire data sheet - LED efficacy or Luminaire efficacy?A: Let me explain this with simple example. If we take high performance LED with data sheet efficacy of 150 lm/W and put this LED into the black box, then the overall efficacy of this “Luminaire” will be exactly 0 lm/W. Which data sheet specification for this “Luminaire” is correct 150 lm/W or 0 lm/W?Q: How to avoid wrong and misleading figures in the Luminaire data sheets?A: Simple. Request photometric test report of the Luminaire.Q: Are your photometric test reports available to the public?A: All test reports are available to qualified customers. Please address your requests to firstname.lastname@example.org.
Reliability and lifetime related questionsQ: What is MTBF?A: Mean Time Between Failures or MTBF represents the statistical approximation of how long a number of units should operate before a failure can be expected. It is expressed in hours and does not represent how long the unit will last. For instance to test 10.000 units for 1.000 hours with 10 failures, the MTBF value would be 1 million hours. This does not means the unit will operate for 1 million hours or 114 years. With 1 million units operating and MTBF value of 1 million, a failure can be expected every hour.Q: Who performed MTBF calculation for you?A: We contracted our MTBF calculation with Israeli company A.L.D. , the leading consulting firm and software house in the field of Reliability Engineering and Analysis, Safety Analysis and Safety Management, Quality Engineering and Quality Assurance.Q: Which method do A.L.D. use for MTBF calculation?A: There are many methods and standards to choose from for MTBF calculation. We decide to perform MTBF calculation according to US military specification MIL-HDBK-217F Notice 2, one of the most frequently used and recognized standards in the industry.Q: What is the relation between MTBF and lifetime?A: The confusion between these two parameters is the most common confusion in the reliability theory. However, there is some mathematical way to use MTBF to roughly expect a lifetime. For our products the calculated lifetime with 95 % of confidence is about 22 years operating 24/7/365 - i.e. continuous operation. Due to exponential nature of mathematical formula, for 100 % of confidence the calculated lifetime is zero hours, or with 0 % confidence, the lifetime is indefinite.Q: 100.000 hours of lifetime is well known figure for LED lighting. Why are you complicating with calculations?A: 100.000 hours is the number you can find in any LED component data sheet. It is a pure theoretical figure and give us an idea how long a LED component (not a LED Luminarie) can last if it operates under ideal conditions. Conditions inside the LED Luminarie, where the LED component is operating, are far from ideal. The operating temperature (bad thermal design), current density (driving LED at maximum power), the technology and the quality of the LED component are affecting real operating life, which can be much lower then 100.000 hours.Q: Does the LED Luminaire last as long as LEDs?A: Not at all. LED Luminaire has many other components too. The most problematic, and the most unreliable one, is LED control gear, sometimes called LED driver or ballast. By far the most unreliable components in any power electronics, are electrolytic capacitors and opto couplers. Our power supply does not use any of them. Just for comparison. The best electrolytic capacitors have lifetime expectancy of just few thousand hours at rated temperature. Should we expect, that the Luminaire itself will last for 100.000 hours? Probably not.Q: Finally, what is the lifetime of your Luminaire?A: A million dollar question. Statistically speaking, more than 22 years with the confidence level of 95 %. Also statistically, our Luminaire can fail in the first hour of operation or it can last forever. The probability of either is very low, but is possible.Q: Do you use third party LED driver?A: No. We are using only LED driver developed and produced in-house with all required nuclear qualifications.
HiRad-10EL is small, high performance, low power, very high radiation resistant emergency LED Luminaire, designed for systems with centralized emergency power supply grid. The product has no internal battery. The Luminaire produces 1300 lm @ 10 W of luminous flux with the overall system efficacy of over 130 lm/W.
LED Emergency LightingEasy mounting and maintenance
HiRad-10EL is mounted by using standard “fluorescent style” brackets. Quick-fix brackets are using for very fast, tool free, mounting and dismounting of the Luminaire.Three basic types of stainless steel mounting brackets are available:•the ceiling bracket for direct mounting on the ceiling or on the rail, •adjustable rope bracket and•the chain bracket.The ceiling bracket is included with the product as standard, other types of brackets are available as an option.
DITO’s answer to unsolvable problemAfter three years of development and after more than hundred irradiation tests in the TRIGA Mk II nuclear research reactor, we find the solution for the unsolvable problem - the high efficiency, extremely high radiation tolerant, LED Switch Mode Power Supply. DITO HiRad SMPSs are tested to:•500 kGy (50 Mrad) of gamma•5 × 1014 neutron/cm2 1 MeV (Si) equivalent fluence. Our HiRad series of LED products is equipped with one of the variant of the same ultra high radiation tolerant LED control gear.The electrical efficiency of the electronics is more than 90 %.
Efficiency problemOne of the main reasons, why select LED as the technology of choice, is energy efficiency. But LEDs require current source for proper operation. There are two options to drive LEDs. Linear based or SMPS (Switch Mode Power Supply) based electronics.Properly designed linear solutions have good radiation tolerance, but inherently bad efficiency.The only choice for the efficient LED lighting system is use of the SMPS technology. But commercial SMPSs have very low radiation tolerance and are practically unusable in any radiation environment.The problem looks unsolvable. One solution has good radiation tolerance, the other good efficiency. The challenge is to bring efficiency and radiation tolerance together in one product.
LoRad-50 Linear is designed for direct replacement of the mature fluorescent lighting technologies. The product uses low radiation tolerant version of our high efficiency LED SMPS control gear. Therefore LoRad 50 Linear is much more affordable. It can be used in less demanding nuclear applications.
Affordable LED LightingWith lower radiation tolerance
There are many nuclear applications, where low to moderate radiation levels are expected. For these applications we develop LoRadseries of LED products. A cost effective, but still high performance, nuclear grade, low-bay LED Luminaires.LoRadLED Luminaires are tested to:•20 kGy gamma •1 × 1013 n/cm2 1 MeV (Si)
ALARAALARA is acronym for “As Low As Reasonably Achievable”. It’s a world wide policy to make every reasonable effort to minimize staff exposure to the radiation.All our LED products are designed with ALARA principle in mind. To minimize the exposure to the workers the product must be:•easy to install,•easy to replace,•has long lifetime.Skilled technician can install/replace the Luminaire in minutes. All our products are equipped with high performance connectors.
Different operating voltagesBoth HiRad and LoRad series of LED Luminaires are available in two input voltage versions:•EU version with 220/230 V AC 50 Hz or 220/230 V DC•US version with 110/120 V AC 60 Hz or 110/120 V DCAll versions operate on AC or DC power grid, therefore combining standard and emergency lighting in one product.Other input voltages are available on request.
World’s highest radiation hardness in LED Industry
Rad Hard LED lighting
Visit us at Atomexpo 2017, June 19th to 21st, Moscow, Booth A45